What Is Metal Oil
Metal oil refers to various types of lubricants and fluids that are specifically designed for use in cutting, machining, grinding, and other metalworking operations.
These oils are used to enhance the performance and efficiency of such processes on both ferrous (iron-based) and non-ferrous metals.
Examples of metal oils include SERVOcut S, SERVOcut Super, SERVOsynth 2/5, SERVOcut 51, SERVOcut 151, SERVOcut 201, Oil ZX-6, SERVOcut 253, SERVOcut 335/345, SERVOcut 353, SERVOcut 945/945A, SERVOcut BR, SERVOmet 033, Aluminium Rolling Oil, and Steel Rolling Oils.
These oils are formulated with specific additives to reduce wear, improve machinability, and provide extreme pressure cutting capabilities.
They come in both soluble and neat forms depending on the application.
Metal oils play a crucial role in maintaining the longevity and quality of metalworking equipment and ensuring optimal performance in various machining operations.
Did You Know?
1. Metal oil is not actually oil, but a lubricant specifically designed for metal surfaces. It helps reduce friction and heat, preventing damage and extending the life of metal machinery and parts.
2. Did you know that the first metal oil was developed in the early 1800s by French engineer Clément Desormes? He created a mixture of lard and resin to lubricate the steam engine parts he was working on.
3. While metal oil is commonly used in industrial and automotive settings, it also has surprising applications in the world of music. Some guitarists use metal oil to lubricate the strings and metal parts of their instruments, allowing for smoother playing and faster action.
4. Metal oil can also solve everyday household problems. For instance, stubborn zippers on clothing and bags can be lubricated with a small amount of metal oil to help them glide more easily.
5. Metal oil is not suitable for all types of metals. For example, using metal oil on copper or aluminum can corrode the surfaces. It is crucial to choose the appropriate lubricant for each specific metal to avoid damaging the material.
Servocut S – Soluble Cutting Oil For Ferrous And Non-Ferrous Metals
Servocut S is a soluble cutting oil designed for cutting operations on both ferrous and non-ferrous metals. This versatile oil provides excellent lubrication and cooling properties, ensuring smooth and efficient cutting processes. It is also known for its ability to increase tool life and improve surface finish. Moreover, Servocut S offers excellent rust prevention properties that prolong the life of metal tools and parts.
The key feature of Servocut S is its solubility in water, allowing for easy mixing and dilution. This makes it suitable for various machining operations. When mixed with water, the oil forms a stable emulsion, creating a consistent and stable cutting fluid that can be easily applied to the workpiece. Additionally, this soluble oil has low foaming tendencies, ensuring a clean and efficient working environment.
Another significant advantage of Servocut S is its compatibility with both ferrous and non-ferrous metals. This eliminates the need for multiple cutting oils as it can be used on a wide range of materials, including steel, aluminum, and brass. By delivering superior performance and ensuring optimal productivity in metal cutting operations, Servocut S proves to be an indispensable tool.
Servocut Super – Superior Quality Metal Working Fluid
Servocut Super is a high-quality metal working fluid that offers superior performance and extended emulsion life. This oil is specifically designed for use in various metalworking processes, including machining, cutting, and grinding operations.
With its advanced formulation, Servocut Super provides excellent lubrication, cooling, and rust prevention properties.
One of the standout features of Servocut Super is its extended emulsion life. This means that the oil can maintain its performance and stability over a longer period, resulting in reduced downtime and increased productivity. The prolonged emulsion life is achieved through the use of effective additives that prevent bacterial growth and maintain the stability of the fluid, even under challenging operating conditions.
In addition to its extended emulsion life, Servocut Super also delivers an excellent surface finish. The oil’s advanced formulation helps to minimize built-up edge formation and improve chip evacuation, resulting in a smooth and precise machining process. This not only enhances the quality of the finished product but also increases tool life, reducing the need for frequent tool changes and improving overall efficiency.
- Servocut Super offers superior performance and extended emulsion life
- Specifically designed for metalworking processes
- Provides excellent lubrication, cooling, and rust prevention properties
- Reduces downtime and increases productivity through prolonged emulsion life
- Minimizes built-up edge formation and improves chip evacuation
- Results in a smooth and precise machining process
- Enhances quality of the finished product
- Increases tool life and improves overall efficiency
Servosynth 2/5 – Synthetic Grinding Coolants For Metal Grinding
Servosynth 2/5 is a range of water-soluble synthetic grinding coolants specifically formulated for grinding operations on various metals. These coolants provide optimal cooling and lubrication for the grinding process, resulting in excellent surface finish and dimensional accuracy.
The synthetic nature of Servosynth 2/5 coolants offers distinct advantages over conventional grinding fluids. They have improved thermal stability, effectively reducing the risk of thermal damage to the workpiece. Additionally, they possess enhanced rust prevention properties, safeguarding the grinding equipment and workpiece from corrosion.
Furthermore, Servosynth 2/5 coolants are renowned for their low foaming characteristics, which ensure a clean working environment and improved visibility during grinding. Their excellent flushing and chip-carrying properties aid in reducing grit build-up and maintaining efficient grinding performance.
Servocut 51 – Non-Staining Neat Cutting Oil
Servocut 51 is a non-staining neat cutting oil specifically designed for machining ferrous and non-ferrous metals. It is used in undiluted form and provides maximum lubrication and cooling capabilities.
The non-staining feature of Servocut 51 is crucial when working with metals that require cleanliness and surface quality. The oil is formulated to leave minimal residue on the workpiece, ensuring it remains free from staining or discoloration. This is particularly important in industries like automotive or aerospace where the appearance and integrity of finished parts are of utmost importance.
Servocut 51 offers excellent lubrication properties that reduce friction and heat generation during machining. This leads to prolonged tool life and improved cutting efficiency. Moreover, the oil contains corrosion protection additives that prevent rust formation on the workpiece and preserve its surface quality.
- Neat cutting oil, not water-soluble
- Non-staining, minimal residue
- Excellent lubrication properties
- Corrosion protection additives
“Servocut 51 is a non-staining neat cutting oil that is specifically designed for machining ferrous and non-ferrous metals”
Servocut 151 – High-Quality Neat Cutting Oil With Additives
Servocut 151 is a high-quality neat cutting oil specially formulated with additives to reduce wear and improve machinability. This oil is widely used in various machining operations, offering excellent lubrication and cooling properties to enhance tool life and productivity.
The additives present in Servocut 151 play a crucial role in enhancing its performance. These additives reduce friction and heat generation during cutting, resulting in improved chip formation and reduced tool wear. This, in turn, leads to better surface finish and dimensional accuracy, making Servocut 151 ideal for applications where precision is paramount.
Additionally, Servocut 151 contains anti-mist additives that help to prevent the formation of mist or aerosol during machining. This is particularly important in environments where worker safety and visibility are a concern. The anti-mist properties of this cutting oil contribute to a clean and safe working environment.
Metal oils like Servocut S, Servocut Super, Servosynth 2/5, Servocut 51, and Servocut 151 play a crucial role in machining operations on both ferrous and non-ferrous metals. These oils offer superior lubrication, cooling, and rust prevention properties, ensuring efficient and precise metalworking processes. By selecting the right metal oil for specific applications, manufacturers can achieve optimal productivity, extend tool life, and produce high-quality metal components.
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Frequently Asked Questions
How do you use metal oil?
To utilize metal oil, one must begin by ensuring that the metal surface is clean and dry. Application is accomplished by using a soft cloth, brush, or spray. Once applied, a gentle burnishing with a clean cloth is recommended. The oil will then dry and harden within a timeframe of 3-12 hours. For added protection, after the oil has dried, one can opt to apply Clear Guard or Metal Wax over the treated surface.
Which oil is best for metal?
When it comes to metal grinding, specifically ferrous metals, high nickel, and titanium alloys, the recommended oil is SERVOsynth 2. This particular oil is designed to meet the specifications outlined in the IS: 11186 – 1985 standard. However, it is important to note that SERVOsynth 2 is not recommended for the machining of non-ferrous metals. Therefore, if your goal is to achieve optimal results while working with these specific types of metals, SERVOsynth 2 would be the best choice for facilitating the grinding process.
What are the benefits of oiling metal?
One of the key benefits of oiling metal is its lubricating property. When metal parts are lubricated with oil, it reduces friction between them, allowing for smoother movement and reducing wear and tear. This helps to improve the performance and longevity of the metal components, as well as minimizing the chances of them getting damaged or corroded.
In addition, oiling metal provides a protective barrier against rust. By forming a coating of oil on the metal surface, it prevents moisture from coming into direct contact with the iron in the metal, which is a key catalyst for rust formation. This protective barrier helps to keep the metal free from corrosion and extends its lifespan, especially in environments where moisture or humidity is prevalent.
What is lubrication in metal working?
Lubrication in metalworking refers to the application of lubricants on metal surfaces to minimize friction and prevent wear and tear. By creating a protective barrier between metal pieces, lubricants prevent direct contact and consequent grinding, reducing the strain on the equipment. This crucial process not only extends the lifespan of metalworking machinery but also enhances its efficiency by reducing energy consumption and preventing overheating. Lubrication plays a vital role in ensuring smooth operations in metalworking processes, facilitating precision and maintaining the quality of the final products.
